


A lithium-ion battery primarily consists of a casing, positive and negative electrodes, an electrolyte, and a separator. The + element is constructed by coating lithium cobalt oxide powder on both sides of an aluminum foil current collector using PVDF as a bonding agent. The - element has a similar structure, consisting of carbon powder bonded to both sides of a copper foil current collector. Lithium-ion batteries offer significant advantages such as high voltage, high specific capacity, long life, and no memory effect. Since their commercialization, they have rapidly captured the market for powering portable electronic devices, with production increasing annually. With a service life of approximately two years, waste lithium batteries, if improperly handled, pose a potential environmental threat due to the lithium hexafluorophosphate, organic carbonate compounds, and heavy metals such as cobalt and copper they contain. On the other hand, the cobalt, lithium, copper, and plastics contained in waste lithium batteries are valuable resources with high recycling value. Therefore, scientific and effective treatment of waste lithium batteries not only offers significant environmental benefits but also offers significant economic benefits.
1. A combined process of hammer crushing, vibratory screening, and airflow separation can realize resource utilization of metallic copper and carbon powder from waste lithium-ion battery materials.
2. Hammer crushing effectively separates carbon powder and copper foil. Vibratory screening, based on particle size and shape differences, allows for a preliminary separation of copper foil and carbon powder.
3. For crushed particles with a particle size of 0.125-0.250 mm and low copper grade, airflow separation can be used to effectively separate copper and carbon powder. Excellent recovery results are achieved at an airflow velocity of 1.00 m/s.
4. This equipment is primarily used by lithium-ion battery manufacturers to separate aluminum foil, copper foil, and positive and negative materials from scrapped positive and negative films for recycling. The complete equipment
operates under negative pressure, eliminating dust leakage and achieving a separation efficiency exceeding 90%.
The copper in lithium batteries (content of about 35%) is an important and widely used production raw material, and the carbon powder adhering to it can be used as an additive for plastics, rubber, etc. Therefore, it is necessary to effectively separate the constituent materials of waste lithium batteries, realize the resource utilization of waste lithium batteries, and eliminate their corresponding environmental impacts. Commonly used methods for the resourceutilization of waste lithium batteries include hydrometallurgy, pyrometallurgy and mechanical and physical methods. Compared with hydrometallurgy and pyrometallurgy, mechanical and physical methods do not require the use of chemical reagents and have lower energy consumption, making them an environmentally friendly method. Based on the structural characteristics of lithium batteries, a combined process of crushing, screening and airflow sorting was used to conduct separation and enrichment research to achieve the separation and recovery of copper, aluminum and carbon powder from waste lithium batteries.
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